One common mistake is assuming ISO 2768 applies to every single feature. It is important to remember that:Specific Trumps General: If a specific tolerance is written next to a dimension, that value overrides ISO 2768.Not for Plastics: ISO 2768 was originally designed for metal removal (machining) and sheet metal parts. For plastic injection molding, standards like ISO 20457 are often more appropriate.Check Your Material: Different materials react differently to heat and stress. Ensure the chosen tolerance class is achievable for the material you are using. Conclusion
Tolerance Values for External Radii and Chamfer HeightsThese are typically tighter to ensure fit and finish:For 0.5 to 3 mm, the tolerance is ±0.2 mm.Over 6 mm, the tolerance is ±0.5 mm. ISO 2768-2: Geometrical Tolerances iso 2768 general tolerances pdf exclusive
To implement these standards, a designer must include a note in the drawing's title block or notes section. A typical notation looks like this: ISO 2768-mk One common mistake is assuming ISO 2768 applies
In this example:"m" refers to the medium class for linear dimensions (Part 1)."k" refers to the medium class for geometrical tolerances (Part 2). Common Misconceptions and Best Practices Ensure the chosen tolerance class is achievable for
Tolerance Values for Linear DimensionsThe allowable deviation depends on the size of the dimension. For example, in the Medium (m) class:For dimensions 0.5 to 3 mm, the tolerance is ±0.1 mm.For dimensions 30 to 120 mm, the tolerance is ±0.3 mm.For dimensions 400 to 1000 mm, the tolerance is ±0.8 mm.
This section regulates several key geometric characteristics:Flatness and Straightness: Ensuring surfaces are truly level.Perpendicularity: Ensuring edges meet at the correct angle (usually 90 degrees).Symmetry: Ensuring features are balanced across a centerline.Run-out: Vital for rotating parts to ensure they don't wobble. How to Indicate ISO 2768 on a Drawing
While Part 1 covers how long or wide a part is, Part 2 covers its shape and relationship between features. It uses three tolerance classes: